EngVisTech Kft - Application areas of industrial image processing systems

Application areas of industrial image processing systems

Industrial image processing systems play a key role in automated manufacturing, as they enable fast, objective, and repeatable inspection. Their use improves product quality, reduces scrap rates, and ensures the stable operation of production processes.
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2D/3D geometric measurements

Image processing systems are capable of performing precise, non-contact dimensional inspections. In 2D applications, planar measurements such as hole diameters and edge lengths can be evaluated, while 3D technologies also enable the measurement of spatial characteristics such as height and volume. Industrial use cases include post-production inspection of components or detection of deformations. This is especially important in the automotive and electronics industries, where tolerances are strict. The method is fast and provides high repeatability.
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Positioning and position tracking

The systems are capable of determining the exact position and orientation of an object, as well as tracking it during motion. This is essential in robot-controlled pick-and-place applications. In industrial environments, it is often used for part feeding, where the robot adjusts its movement based on camera data. For example, precise gripping of parts arriving on a conveyor belt can only be ensured this way. The technology increases the flexibility of automation.
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Code reading and label verification

Image processing systems are capable of automatically reading and verifying various codes (1D/2D barcodes, QR codes) and printed markings. This ensures product traceability and accurate identification. For example, on a production line, it can be verified whether the correct part number or manufacturing date has been applied to the product. In addition, the system can detect incorrect or missing markings. This is particularly important in pharmaceutical and food industry applications.
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Adhesive and sealing inspection

The systems can inspect the presence, amount, and continuity of adhesive or sealing material. For example, they can determine whether a glue bead has the correct width and is continuous without interruptions. In industrial applications, this is common in the automotive industry, where missing seals can cause serious quality issues. The system can also detect under- or over-application of material. This ensures proper product performance and durability.
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Detection of surface defects and contaminants

Image processing systems are capable of detecting various surface defects such as scratches, dents, cracks, or contamination. Inspection can be performed on metal, plastic, glass, or even painted surfaces. For example, even the smallest scratch on a polished component can be automatically detected. This is especially important in applications with high aesthetic or functional requirements. The technology helps reduce scrap rates and ensures consistent product quality.
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Inspection of connections and assembly errors

The system is capable of verifying whether components have been assembled correctly. This includes checking proper fitting of connectors, presence of screws, or correct wiring of cables. Industrial examples include final inspection of electronic boards or machine assemblies. The system quickly detects missing or incorrectly assembled components. This reduces the number of rework tasks and warranty-related issues.
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